Die Casting’s Blog

This patented treatment systems for die casting, die surfaces and metal plating will extend the life of both magnesium and aluminum products. Studies have proven that technology will increase the lifespan on dies coated with our products, particularly those products that encounter heat checking. If the die is treated with this product early in the lifecycle of the die, it will increase the number of casting that can made from the die. As a result, you will see your sales and profits increase too. Iron Sand Casting

To increase production of high pressure die casting by lessening its time cycle by 30%. The cycle time has been reduced by more than 20% on certain parts at two industry partner plants. The project involves identifying places where cycle time may be reduced, and doing it practically to prove the findings of research. This made it essential to involve shop floor staff to implement the changes needed in systems. These trails are generally in variation with day to day production and due to true co-operation of shop floor staff it become possible to achieve targets. Investment Casting

To create a high quality casting product, the die casting and metal plating process needs to remove the heat that is created by the molten metal. This will create a solid casting product. To accomplish this, the heat energy needs to be transmitted to the die steel. The heat needs to pass through the steel surface that heats it up very quickly. Next, the surface will begin to cool down. When this process is repeated over and over again, heat checks will begin to appear. These checks will be hard to see at first, but upon close inspection can be located where the molten steel is poured into the die cavity. The checks will grow in size and get deeper into the surface. The number of checks will expand grown into each other. This process shortens the life of the dies and affects the end casting products and it eventually turns into a high cost expense for your business.Precision CNC Machining

The easiest and most convenient method to repair these cracks in die casting and metal plating is with a heat resistant product that withstands weather. These coatings are the solution to the problem. This process is a quick drying process that performs at its best on new heat cracks that are deep enough to be filled. They rely on your expertise and experience and will work with you to select the optimum time to apply this process so that there is a minimum of downtime at your facility.

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