Die Casting’s Blog

NINGBO INNOVAW MECHANICA Products/Services: die casting, zinc die casting, aluminum die casting, aluminum casting, zinc casting, die castings, die cast, handle die castig

Features for this die casting part :

1) Material: Aluminum
2) Die casting machine maximum capacity: 800T for aluminum parts
3) Applied Software: Pro/E; UG; CAD/CAM/CAE etc.
4) Surface treatments: Abrasion blasting, impact cleaning, Zinc plating, nickel plating, chrome plating, Oxidation, etc.
5) Parts can be supplied according to customers’ blue prints or samples

die cast,
aluminum die casting,
casting mould

designing, making mould and producing the final products.

Casting Processes Including: Sand Casting, Automated Disa Moulding Lines, Low Pressure Die Casting, High Pressure Die Casting, Investment Casting. Materials Including Various Grades of: Cast Iron Grey & SG, Steel Castings, Aluminium Castings, Copper, Zinc, High Alloy Castings and Stainless Steel

Die casting is the process of forcing molten metal under high pressure into mold cavities (which are machined into dies). Most die castings are made from non-ferrous metals, specifically zinc, copper, aluminium, magnesium, lead, and tin based alloys , but ferrous metal die castings are possible. The die casting method is especially suited for applications where a large quantity of small to medium sized parts are needed with good detail, a fine surface quality and dimensional consistency. This level of versatility has placed die castings among the highest volume products made in the metalworking industry.
In recent years, injection-molded plastic parts have replaced some die castings because they are cheaper and lighter.Plastic parts are a practical alternative if hardness is not required and little strength is needed. 

Facilities for effective quality control:

      Micro Hardness Testing

      Metallographic Analyzers

      Plasma Spectrometers

      Tensile Testing

Die-casting handle

1. Full Service Production

 . Provide casting, stamping, CNC machining, heat treating,

   and finish treatment

2. Engineering Support

 . Tooling and gauging design

 . 3D computer-aided-manufacturing (cam)

3. Quality Assurance

 . Incoming material inspection

 . Statistical process control

 . Inspection before shipment

4. Material Apply

 . Stainless steel, carbon steel, alloy steel, aluminum

   alloy, brass alloy, and ductile iron

5. OEM and ODM Manufacture

 . Manufacture custom designed products to meet customers

   Specifications

6. Small Order Acceptable and Prompt Delivery

• Material: aluminum alloy
• Die Casting is made of Aluminum Alloy, powder coated process surface,suitable for machinery part,OEM Orders are Accepted
• Product weight: 0.010 to 8kg/piece
• Software for drawing: pro/E, auto CAD, solid work 2007, UG, CAD and Solidworks flow analysis
• Further machining work: turning and cutting, milling, grinding, drilling and reaming and threading
• Surface finish process: polishing shot blasting, chromate plating, power coated and anodizing
• Parts range: auto parts, electronic parts, furniture parts, home appliance and other industrial uses
• Processes: CAD service, metal processing, surface plating, QC testing and packing
• Customized drawings, specifications and samples are welcome
• OEM/ODM orders are welcome
• All brands and trademarks used are for reference only

We are manufacturer and exporter of magnesium alloy castings, aluminium alloy castings, lost wax castings, investment castings, precision castings, sand castings, stainless steel castings, carbon steel castings, iron castings, die castings, precision machining parts, turning parts, stamping parts, auto parts, brass fittings, brass parts, stainless steel parts, aluminium castings & parts etc.

We will supply you best prices with high quality products.

OEM orders is acceptable too.

We can supply machining & turning service for you.

We can do products according your own design or samples.

We are a professional manufactory in casting parts in China.

Most Material: carbon steel, stainless steel, alloy steel, aluminum, and so on.

We can produce many casting parts according to the customer’s requirement

Features:

1)Material:carbon steel,stainless steel,alloy steel etc.

2)Process:investment casting, silicasol casting or water glass casting

3)Size : as customer’s requirement.

4)Special design available.

Lost Wax casting (Y strainer, Casting strainer)

1). Material: stainless steel (304, 304L, 316, 316L, 321, 321H etc.)

2) Standard: ISO, ANSI, ASTM,JIS, DIN, GB, HG,,SMS, 3A,ect.

3) Our products are corrosion and high-temperature resistant

4).Applications:pharmacy,beer,food,petroleum,dairy beverage,cosmetics,industrial fields ect.
5)Packing: export standard package or according with customers’ requirements

NINGBO INNOVAW die casting is the world’s leader in precision die casting of zinc, aluminium and magnesium alloys.

View case studies from various industries with ideas for component improvement through die casting. Review ways to save money by applying value analysis and value engineering techniques and taking advantage of our free seminars.
Though INNOVAW’s roots lie in our proprietary multi-slide die casting process we are equally as strong in the manufacture of larger parts by conventional hot and cold chamber die casting methods.
Die casting is a fast, cost-effective manufacturing process for production of high volume, net-shaped, tight tolerance metal components. It has the benefit of increased quality and repeatability, often at lower costs compared to other processes.

The die casting process is the injection under high pressure into a steel mould (or tool) of a molten metal alloy, which solidifies rapidly (from milliseconds to a few seconds) to form a net shaped component and is then automatically extracted.

The die casting tool will typically produce any number of components from hundreds of thousands to millions, before requiring replacement.

Benefits of INNOVAW die castings:
1. Cost-effective high volume production
2. Value engineering achieves cost savings
3. Part consolidation eliminates operations
4. Manufacture of complex net shapes
5. Consistent quality over high volumes
6. Tight tolerances achieved as cast
7. Minimal draft angles on internal features
8. Long tool die life
9. Lower tool cost on multi-slide process

Casting first, with primer coating or painting to avoid rust, then secondary machining by CNC machine, drilling, tap, etc.

Truck and Forest Machinery Components

Truck and Forest Machinery Components

cordless drill | cnc machining | brass valve | Water Ionizer

surface finishing

welding part, welded part, metal part, metal product
)Providing a full range of pressed metal parts, widely used in LCD TV, PC, air conditioner and other hardware products and electronic appliances

2)Material: aluminum,iron,steel,stainless steel,brass,copper etc.

3)process/treatment:cutting ,stamping,perforating, bending, welding,plating,powder coating,assembling,

4)High precision metal processing: stamping parts

5)Equipment:Large-tonnage 500T,315T presses machines,CNC hydraulic,CNC bending presses,automic lathes etc.

6)Standard/criteria:In compliance with customers request

7)Quality: Strictly implement ISO9001 quality management system and ISO14000 Environment Management System.

8)Strong technical support are able to implement customized designs and ideas confidentially and accordingly.
surface finishing screed

Application:Designed and built with the most advanced technology, It walk-behind trowels offer high quality concrete finishing plus added operator safety. The patent-pending gearbox brake, gyroscopic safety sensor and engine speed limiter provide triple protection for the operator. This unique system minimizes a runaway handle situation and meets worldwide safety requirements.

Features and Benefits:

Specially design, hardened aluminums blade ensuring a smoother finish than conventional screeds.

Heavy rubber mounts to reduce the vibration level on the handle .
Adjustable handle in height, vertical & horizontal position(optional).
The rounded ends of the blade make it easy to go around obstacles.
The tilt-up stand keeps the engine out of concrete or off the ground when not in use.
One piece casting body easy connect to engine.
Emergency stop switch available.
7 different working widths: 4ft/1.2m, 6ft/1.8m, 8ft/2.4m, 10ft/3.0m, 12ft/3.7m, 14ft/4.3m, 16ft/4.9m.
Easily changed blades.

Model Options:

SFS-H (gasoline engine, Honda GX35/1.6HP)

SFS-HC (gasoline engine, Honda copy /1.9HP)

Specifications:

Engine type: air-cooled, single cylinder, 2-stroke

Operating weight (kg): 18

Shipping weight (kg): 20

Shipping size (L x W x H) (cm): 70×50x45

High pressure die casting is a versatile manufacturing process in which molten metal is injected with a die casting machine using considerable pressure into a steel mold or die to form products. These molds, or dies, can be used to produce complex shapes with a high level of accuracy and repeatability. Die castings are among the highest volume, mass-produced items manufactured by the metalworking industry. They are used in numerous applications for industries such as automotive, locomotive, agricultural, marine, plumbing, lighting, and many more.

There are several alloys that can be used: zinc, aluminum, magnesium, brass, and copper. Every alloy offers a unique advantage. Let’s take a look at a few: Aluminum is one of the commonly used alloys because it is light-weight, very strong, corrosion-resistant, and it easily polished or painted for an appealing finish. Zinc offers high impact strength and is the easiest to cast. Brass is heat-resistant, highly corrosion-resistant and provides excellent electrical conductivity.

High pressure die casting is an efficient, economical process that offers a broader range of shapes within closer tolerances than many other metal manufacturing techniques. They can be produced with smooth or textured surfaces, and they’re easily plated or finished with a minimum of surface preparation. They can even be designed to complement the look of a surrounding part.

There are several more benefits to choosing die casting over other manufacturing processes. High pressure die castings are heat resistant, highly durable, and provide close tolerances. They reduce or eliminate secondary machining operations making them cost efficient. High pressure die casting is ideal for anyone who needs a large quantity of intricate metal shapes that are highly durable.

The majority of failures in die casting and metal plating dies made of steel is heat checking. This process caused by the constant heating and cooling of dies creates stress in the steel which affects its ability to perform. In addition, ongoing thermal shocks contribute to the failures of the die cast materials. Dies are pretreated with this product are stronger and more resistant to heat checking. Our product can also reverse the affects of damage that has already been. This processes with not eliminate the heat checks, but it will decrease the amount of reoccurring heat checks.

To create a high quality casting product, the die casting and metal plating process needs to remove the heat that is created by the molten metal. This will create a solid casting product. To accomplish this, the heat energy needs to be transmitted to the die steel. The heat needs to pass through the steel surface that heats it up very quickly. Next, the surface will begin to cool down. When this process is repeated over and over again, heat checks will begin to appear. These checks will be hard to see at first, but upon close inspection can be located where the molten steel is poured into the die cavity. The checks will grow in size and get deeper into the surface. The number of checks will expand grown into each other. This process shortens the life of the dies and affects the end casting products and it eventually turns into a high cost expense for your business.

CNC machining, optical cable

Fccording to customer’s requirement, we make different gear housing like iron, aluminum, stainless steel, carbon steel by different casting technology, CNC machining to be sure precision dimension which is widely used for transmission system.

Gear Housing

Gear Housing

Gear Housing

Gear Housing
The main casting machine are more than 100 sets, such as Japan SINTO FBO production line and FBM production line, resin sand production line, molding machine production line. The main manufacturing methods are green sand and resin sand.

The main machining equipments are CNC machining centers, NC lathes, boring lathe, vertical lathe, milling machine, grinding machine, planing machine, broaching machine, drill machine, and turning machine, etc.

The main physical and chemical equipments include spectral analyzer. Omnipotence hydraulic pressure test equipment, Metallographic analyzer, Ultrasonic detector, HB hardness analyzer and so on. The dimension check equipment is CMM (worktable size 1200´900). All of the testing equipments are complete.

We have got the ISO9001:2000 Quality System Certificate in Dec.2001.

Every day in our lives we use die casting material but are completely oblivious to the process that is in place. Thousands of manufactures use this die casting to come up with daily items such as toys for children and even equipments that change our very method of working. Die casting has certainly provided the human race with a plethora of products that are incorporated into major appliances and automobile industry.

Conceptually, casting is a manufacturing process and requires articulate calculations to create the required outputs. This process injects liquid material into different moulds to solidify the mould. The amalgamation results in different fabricated parts. The primal benefit of casting process allows manufactures to create specific parts that are not economically feasible to create on the general assembly line. Million of parts that are made via die casting process could not have been achieved otherwise since the cost of producing certain items are not economical or even production possible. Any form of casting is a labor intensive process that requires a specific skill set. All processes from temperature building, quantity and quality of the liquid to be injected, form and shape of the mould, to the coolness technique of the output products all require specific skill sets. Without an accomplished team, it become very difficult for die casting manufactures to delivery quality products.
Die casting is a similar process in which molten metal is put under high pressure into the cavities of steel molds. The molds are called dies. The dies also come in different shapes and varieties in properties. Die casting process is heavily used in the automotive industry to create different body parts. Australia’s auto industry supports a large local die casting business, manufacturing parts that include cylinders, pistons and engine sumps etc. A very similar growing industry also flourishes in Korea as well since Korea is home to a large number of automotive manufactures. Die casting is one of the most efficient means of producing car parts since it is more feasible than the older versions of liquid casting and other strenuous techniques. Die casting has allowed for the substantial growth in mass production of automotives as well as parts for airplanes and trains as well.

Every day in our lives we use die casting material but are completely oblivious to the process that is in place. Thousands of manufactures use this die casting to come up with daily items such as toys for children and even equipments that change our very method of working. Die casting has certainly provided the human race with a plethora of products that are incorporated into major appliances and automobile industry.
Aluminum gravity casting & sand casting

• Investment Casting
• Iron Sand Casting
• Precision CNC Machining
• Special Casting and Machining
• Surface Finishing

Automotive components made by aluminum die casting, gravity casting, sand casting, or machining directly from stock bar. Quality system TS16949, quality control plan, PPAP procedure to be sure the high quality components used for Auto Industry.

Automotive Components Automotive Components

Automotive Components Holdings is a temporary company managed by Ford, established in October 2005 with former Visteon component operations. ACH’s mission is to ensure the flow of quality components and systems while preparing the ACH automotive component operations for sale or idling. The $4 billion company and its 12 plants are currently supported by about 12,000 full-time employees, mostly leased from Visteon or Ford.

Richard Newsted, Meridian’s president and CEO said, “Acquiring the Sandusky, Ohio facility is a logical extension of our engineering and manufacturing expertise in lighting.”

“We are excited about the opportunity to improve the long-term competitive position of this operation and expand our strengths and capabilities in lighting technology.”

The sale is contingent upon reaching a new and competitive agreement with the United Auto Workers.

One of the most efficient and economical means of shaping metal into a particular form is called casting- a process in which metal is heated to a molten state can be poured into a mold of choice and left to harden by foundry workers. Malleable iron is made from white cast iron by “cooking” it at temperatures from 1,500 too 1,850 degrees Fahrenheit over several days. This enables the iron carbide to break up, producing rosettes of graphite in the process. This particular iron is known for it’s strength, pliability, shock resistance, and it’s ability to be machined. This is one of the more popular ways of producing engine blocks, valves and iron ornaments among other items for the automotive and agricultural industries, plus many bits and pieces for the military.

Even on the most blustery winter day with every window open, casting iron is very hot, sweaty work. The temperatures of the raw materials heating up to an average of 2,850 degrees Fahrenheit (or more) can have quite the warming effect within the surrounding atmosphere.

In recent years, both the iron casting and the automotive industries have gone through some significant changes. For starters, the current higher than expected oil prices have created a demand for a smaller, lighter style of passenger vehicle. The result is a rise in car imports, leaving the Sport Utility Vehicle (SUV) market and it’s heavy, automotive parts with a less than positive outlook. New fuel economy standards are expected to drive the renovation of iron blocks, suspension castings and carriers to aluminum in light trucks and increase the development of all lightweight metals.