Die Casting’s Blog

Die casting is a process by which molten metal is forced by a plunger or compressed air into a metallic die and the pressure maintained until the metal has solidified. Die castings are accurate, are sharply outlined, have a good surface finish, and can be made in complicated designs. Zinc, aluminum, and magnesium alloys are the principal metals used. The high cost of the die usually limits the process to large-scale, high-speed production. Typical products are carburetor bodies and zippers. Type-casting machines are specialized die-casting machines.

Now let us talk about the manufacturing process.
Casting is a manufacturing process by which a liquid material such as a suspension of minerals as used in ceramics or molten metal or plastic is introduced into a mould, allowed to solidify within the mould, and then ejected or broken out to make a fabricated part. Casting is used for making parts of complex shape that would be difficult or uneconomical to make by other methods, such as cutting from solid material.

Casting may be used to form hot, liquid metals or meltable plastics (called thermoplastics), or various materials that cold set after mixing of components such as certain plastic resins such as epoxy, water setting materials such as concrete or plaster, and materials that become liquid or paste when moist such as clay, which when dry enough to be rigid is removed from the mold, further dried, and fired in a kiln or furnace.Substitution is always a factor in deciding whether other techniques should be used instead of casting. Alternatives include parts that can be stamped out on a punch press or deep-drawn, forged, items that can be manufactured by extrusion or by cold-bending, and parts that can be made from highly active metals.The casting process is subdivided into two distinct subgroups: expendable and nonexpendable mold casting.